Grinding Optimization
Improve Grinding Stability and Throughtput
IntelliSense.io’s Grinding Optimization Application guides metallurgists and operators to achieve optimal performance by operating at improved process variable setpoints.
Made for Your Mining Challenges
Struggle to Keep Grinding Stable at the Desired Setpoints
Lack of transparency on what is happening inside the mills (overloads, charge level, line wear) and variable feed conditions often threaten the best performance, besides requiring frequent mill inspections and stoppages, reducing efficiency.
How It Helps
Receive Guidance on Setpoints for Key Process Variables
A series of Virtual Sensors (tracking linear wear, overload prediction, ball, and mill charge) provide real-time values of key properties inside the mill such as charge volume, slurry density, charge trajectory & particle size distribution.
This insight caters for variable feed properties and guides operators with optimum setpoints with alerts of potential mill events long before they happen.
What You Get
Increased Mill Throughput and Performance
Maintain your grinding circuit’s stability and increase optimal operating conditions by reducing unplanned liner replacements and unnecessary stoppage checks.
Decrease maintenance energy and costs by safely pushing the mill to its optimal operating point for the current feed conditions.
Grinding Circuit Optimization in Action
The IntelliSense.io Grinding Optimization application has been developed and refined over several years at multiple customer sites, creating an ‘out-of-the-box’ product that can be rapidly deployed to deliver value within weeks.
We achieved a 1% throughput increase by maintaining productivity and reducing shutdowns, delivering a $1.3M economic benefit
1%
throughput improvement
$1.3M
in value generation per year
Discover how Grinding Optimization can be applied to your operation
Mine to Market: Value Chain Optimization
Powered and connected together by the brains.app platform, the Grinding Optimization Application is one of a suite of real-time decision-making applications that use Scientific AI to optimize each process, from mine-to-market.
Our Material Handling model connects these applications together to drive even greater efficiency gains.
Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain.
They are powered by our Scientific AI Decision Intelligence Platform, brains.app.
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