Grinding Optimization

Improve Grinding Stability & Throughtput Using Scientific AI

IntelliSense.io’s Grinding Optimization Application uses real-time Scientific AI to guide metallurgists and operators to achieve optimal performance by operating at improved process variable setpoints.

Grinding App Screenshots 1

Made for Your Mining Challenges

Struggle to Keep Grinding Stable at the Desired Setpoints

Lack of transparency on what is happening inside the mills (overloads, charge level, line wear) and variable feed conditions often threaten the best performance, besides requiring frequent mill inspections and stoppages, reducing efficiency.

How It Helps

Receive Guidance on Setpoints for Key Process Variables

By using Scientific AI to create Virtual Sensors (to track linear wear, overload prediction, ball, and mill charge), it provides real-time values of key properties inside the mill such as charge volume, slurry density, charge trajectory & particle size distribution.

This insight caters to variable feed properties and guides operators with optimum setpoints with alerts of potential mill events long before they happen.

Grinding App Screenshots 2
Grinding App Screenshots 3

What You Get

Increased Mill Throughput and Performance

Maintain your grinding circuit’s stability and increase optimal operating conditions by reducing unplanned liner replacements and unnecessary stoppage checks.

Decrease maintenance energy and costs by safely pushing the mill to its optimal operating point for the current feed conditions.

Grinding Circuit Optimization in Action

The IntelliSense.io Grinding Optimization application has been developed and refined over several years at multiple customer sites, creating an ‘out-of-the-box’ product that can be rapidly deployed to deliver value within weeks.

We achieved a 1% throughput increase by maintaining productivity and reducing shutdowns, delivering a $1.3M economic benefit

Zhanar Amanzholova

VP of IT & Corporate Development, Altynalmas

1%

throughput improvement

$1.3M

in value generation per year

Discover how Grinding Optimization can be applied to your operation

Mine to Market: Value Chain Optimization

Powered and connected together by the brains.app platform, the Grinding Optimization Application is one of a suite of real-time decision-making applications that use Scientific AI to optimize each process, from mine-to-market.

Our Material Handling model connects these applications together to drive even greater efficiency gains.

Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain.

They are powered by our Scientific AI Decision Intelligence Platform, brains.app.

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