Process Optimization Applications

Sustainable Return-on-Investment

Our suite of real-time, Scientific AI-driven, decision-making applications optimizes each process from mine to market.

Developed and refined across multiple projects and customer sites, the suite comprises ‘out-of-the-box’ products rapidly deployable and customized to deliver value within weeks. The result is increased throughput, recovery, and bankable resource savings.

Active deployments of applications span mining operations across Chile, Australia, Kazakhstan, Brazil, North America, Canada, Peru, and South Africa.


Optimization Applications - what you see and what you get

Consistency & Predictability

Our pre-built apps are rapidly configured and calibrated to increase efficiency across your metallurgical unit operations, predicting, simulating, and optimizing throughput and recovery, providing full transparency on water or energy savings.

The platform uses our Material Handling Model to adapt extraction and production processes in real time. IntelliSense assesses conditions on the ground, not theoretical models, and is proven across mining operations from Chile to Australia, and Kazakhstan to South Africa.

Our models are agnostic to reagents, control systems, and equipment. They have learned from millions of tons of ore processing, so you don’t have to guess.


Characterize State

Models correlating from historical data to characterize the equipment and process to identify best operating state

Most solution approaches stop here


Predict Future State

Our integrated physics and machine learning models (Scientific AI) combine physical characteristics and data

To predict 1000’s of future state scenarios and choose the realistic one


Optimize the Future

Based on your targets for optimization, choose the future you want

For example, maximize throughput or optimize energy use

Our Solutions: Process Optimization Applications

Reality Not Theory

Whatever the quality of your data, you can optimize your production processes in real-time, based on actual mine conditions, not theoretical models. Receive up-to-the-minute recommendations tailored to your site that help you get it right the first time and every time.

IntelliSense works with sparse data, using virtual sensors to identify and plug gaps, recalibrating and improving data quality to continuously learn even where there are no physical sensors, saving time and money.

Our apps give you answers you will understand: clear recommendations and logical explanations to enhance your operators’ expert decision-making.

Providing full transparency, our AI apps allow you to dig deeper into the ‘Why?’ to arm your team with the insights to navigate each day’s value chain challenges and beat your competitors’ margins.

Optimization apps

We use Scientific AI to Connect and Optimise Unit Operations

The Application Portfolio

Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain.

They are powered by our Scientific AI Decision Intelligence Platform,

Stockpile and Inventory Optimization

Stockpile & Inventory Optimization

Grinding Optimization App

Grinding Optimization

Thickener Circuit Optimization

Thickener Optimization

Flotation Circuit

Flotation Optimization

Solvent Extraction Optimization App

Solvent Extraction (SX) Optimization

Leaching Optimization App

Leaching Optimization