Process Optimization Applications
Sustainable Return-on-Investment
Our suite of real-time, Scientific AI-driven, decision-making applications optimizes each process from mine to market.
Developed and refined across multiple projects and customer sites, the suite comprises ‘out-of-the-box’ products rapidly deployable and customized to deliver value within weeks. The result is increased throughput, recovery, and bankable resource savings.
Active deployments of IntelliSense.io applications span mining operations across Chile, Australia, Kazakhstan, Brazil, North America, Canada, Peru, and South Africa.
Consistency & Predictability
Our pre-built apps are rapidly configured and calibrated to increase efficiency across your metallurgical unit operations, predicting, simulating, and optimizing throughput and recovery, providing full transparency on water or energy savings.
The brains.app platform uses our Material Handling Model to adapt extraction and production processes in real time. IntelliSense assesses conditions on the ground, not theoretical models, and is proven across mining operations from Chile to Australia, and Kazakhstan to South Africa.
Our models are agnostic to reagents, control systems, and equipment. They have learned from millions of tons of ore processing, so you don’t have to guess.

Characterize State
Models correlating from historical data to characterize the equipment and process to identify best operating state
Most solution approaches stop here

Predict Future State
Our integrated physics and machine learning models (Scientific AI) combine physical characteristics and data
To predict 1000’s of future state scenarios and choose the realistic one

Optimize the Future
Based on your targets for optimization, choose the future you want
For example, maximize throughput or optimize energy use
Our Solutions: Process Optimization Applications
Reality Not Theory
Whatever the quality of your data, you can optimize your production processes in real-time, based on actual mine conditions, not theoretical models. Receive up-to-the-minute recommendations tailored to your site that help you get it right the first time and every time.
IntelliSense works with sparse data, using virtual sensors to identify and plug gaps, recalibrating and improving data quality to continuously learn even where there are no physical sensors, saving time and money.
Our apps give you answers you will understand: clear recommendations and logical explanations to enhance your operators’ expert decision-making.
Providing full transparency, our AI apps allow you to dig deeper into the ‘Why?’ to arm your team with the insights to navigate each day’s value chain challenges and beat your competitors’ margins.

We use Scientific AI to Connect and Optimise Unit Operations
The IntelliSense.io Application Portfolio
Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain.
They are powered by our Scientific AI Decision Intelligence Platform, brains.app.

Stockpile & Inventory Optimization

Grinding Optimization

Thickener Optimization

Flotation Optimization

Solvent Extraction (SX) Optimization
