Save $200K by Detecting Contaminants in Crushed Stockpiles

Gold Mine in Australia

A case study showcasing how 3D block model dynamics enabled $200K in savings by identifying contaminants early in crushed stockpiles through real-time alerts.

 

Stockpile Optimization App snippet

Customer Challenge

Lack of Visibility of COS Dynamics 

Lack of detailed knowledge about material properties within the COS can jeopardize downstream processes, leading to unpredictable outcomes.

Frequent high-silver ore concentration events increase toxicity, leading to recovery losses, higher reagent consumption, and mill downtime—driving up operational costs.

 

How We Helped

3D Block Model of Crushed Stockpile

A high-resolution Crushed Ore Stockpile (COS) block model was developed, providing detailed insights into material movements, including residence time.

Enhanced visibility within stockpiles enables better decision-making for blending strategies and helps mitigate the impact of deleterious materials before they affect downstream processes.

Operators receive real-time notifications when material enters or exits the COS, allowing timely interventions to maintain process stability, optimize feed quality, and prevent contamination-related losses.

The Outcome

Prevent and Mitigate Contamination Events

AUD 200K+ in savings from a single toxicity alert event.

Enhanced Material Tracking with precise distribution and residence time analysis.

Early detection & prevention of toxicity events, enabling proactive intervention.

Actionable Alerts & Recommendations for better feeder control and reduced contamination risks.

Optimized Stockpile Management by quantifying material in static zones, improving overall process efficiency.

Discover how Stockpile & Inventory Optimization can be applied to your operation

Mine to Market: Value Chain Optimization

The Stockpile & Inventory Optimization Application is one of a suite of real-time decision-making applications that uses AI to optimize each process; from mine to market.

Our Material Handling model connects these applications to drive even greater efficiency.

Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain. They are powered by our Industrial AI Decision Intelligence Platform, brains.app.

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