Empowering Geometallurgical Excellence with Real-time AI: A Game-Changing Approach

Geometallurgical excellence is a game-changer in the mining industry, involving the ability to retrospectively analyze how geology influences metallurgy and performance. Real-time AI emerges as a revolutionary solution to replace cumbersome decision-making processes. By leveraging advanced technologies, artificial intelligence automates repetitive tasks, streamlines reporting, and offers predictive insights.

This unique approach empowers mining professionals to predict and make decisions in near-real-time, creating a continuous loop of improvement. While the ideal scenario covers the entire value chain, mini-loops within specific areas can also yield significant benefits.

Challenges in Traditional Geometallurgy

Traditional reporting practices in geometallurgy are often time-consuming and limited to parameter fitting exercises, leading to siloed data and manual decision-making processes. This can be particularly challenging for experienced professionals, making routine decisions tiresome.

The crux of geometallurgy lies in understanding how ore properties impact processes and determining actionable strategies to either modify those properties or adapt processes accordingly.

Customer implementation

Real-time AI  in Mining: Transforming Decision-Making

Real-time AI offers a transformative solution to overcome these challenges. By integrating real-time data streams and advanced machine learning algorithms, the real-time feedback loop enables proactive adjustments to optimize metallurgical performance and maximize resource value.

Even more significant, the groundbreaking Scientific AI technology pioneered by IntelliSense.io, which integrates mechanistic (first principle or physics) models with machine learning techniques, uniquely delivers real-time predictive intelligence by attempting to model the complexities of the industrial real world.

This not only simplifies decision-making but also addresses the most common geometallurgical decisions: predicting the impact of ore properties on downstream processes.

Managing Stockpiles Example: A Solution to Uncertainty

Uncertainty around run-of-mine (ROM) stockpiles is a common challenge in geometallurgy. The introduction of the digital stockpile (with the help of 3D block models of stockpiles), powered by Scientific AI, offers a comprehensive understanding of material characteristics within the stockpile. This not only reduces uncertainty but also enables better, more predictable – and strategic – mining planning.


Covering everything from dumps and reclaims to material flow and residence time, the Stockpile & Inventory Optimization application delivers dynamic insights in real-time, for example, helping to reduce plant feed variability to more than 8%.

By integrating this detailed knowledge into the plant’s feed, we unlock the potential for making smarter geometallurgical decisions, such as optimizing the grinding, flotation, and leaching circuit setup, leading to significant performance improvements.

The power of higher granularity data empowers us to enhance overall efficiency and achieve better results across the mining value chain.

Customer implementation

Ready for Geometallurgy Excellence?

IntelliSense.io transformative technology empowers mining professionals to optimize metallurgical performance, maximize resource value, and make well-informed decisions in real-time. Geometallurgical excellence is no longer a distant goal but a tangible future reality in the mining industry.

Adopting cutting-edge technologies like Scientific-AI for digital transformation presents a revolutionary strategy to enhance mineral processing. This approach aims to boost productivity, lower operational costs, and promote sustainability.

Interested in knowing more?

Mine to Market: Value Chain Optimization

The Stockpile & Inventory Optimization Application is one of a suite of real-time decision-making applications that uses AI to optimize each process; from mine to market.

Our Material Handling model connects these applications to drive even greater efficiency.

Our process optimization apps can be deployed on a specific process bottleneck or expanded across the entire value chain. They are powered by our Industrial AI Decision Intelligence Platform, brains.app.

Stockpile and Inventory Optimization

Stockpile & Inventory Optimization

Grinding Optimization App

Grinding Optimization

Thickener Circuit Optimization

Thickener Optimization

Flotation Circuit

Flotation Optimization

Solvent Extraction Optimization App

Solvent Extraction (SX) Optimization

Leaching Optimization App

Leaching Optimization