Maximize Net Metal Production

Increase your net metal production in the most sustainable, efficient and safe way, using Scientific AI from IntelliSense.io to run your mine & plant at its optimum state.

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Introducing Scientific AI

Scientific AI is a breakthrough development in AI technology pioneered by IntelliSense.io that fuses together mechanistic (first principle or physics) models with Machine Learning techniques. Providing trusted predictive intelligence to operational decision-makers in real-time.

 

Mine-to-Market Process Optimization

Today’s mining workforce uses smart technology to empower their teams and attract tomorrow’s generation of mining professionals to our critical industry.

IntelliSense.io’s Scientific AI is designed to increase efficiency across the mining and processing journey, and has been perfected across multiple projects and customer sites. Our out-of-the-box application suite, designed by and for mining professionals, allows you to predict, simulate and optimize process outcomes.

Click on the interactive infographic below to learn more about our Scientific AI-powered process optimization apps.

Process Optimization Apps

Our process optimization apps can be deployed on a specific process or connected across the entire value chain.

They are powered by our Scientific AI Decision Intelligence Platform, brains.app.

Stockpile and Inventory Optimization

Stockpile & Inventory Optimization

Grinding Optimization App

Grinding Optimization

Thickener Circuit Optimization

Thickener Optimization

Flotation Circuit

Flotation Optimization

Solvent Extraction Optimization App

Solvent Extraction (SX) Optimization

Leaching Optimization App

Leaching Optimization

brains.app Decision Intelligence Platform

By collecting, cleaning, interpolating, and assimilating a federated data lake ready for AI, the brains.app platform powers a portfolio of process optimization apps targeting the mining value chain; resulting in accelerated value delivery in terms of increased throughput, recovery, and reduced energy, water, and waste footprint.

Real-Time Decision Intelligence Across the Mining Value Chain

IntelliSense.io uniquely combines expertise in Mining disciplines, Data Science, and Software Engineering with the power of Scientific AI to deliver real-time, process-specific optimization applications for the Mining Industry.
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Rapid Results and Fast Time-to-Value

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Deliver Sustainable Efficiency Gains

Our Scientific AI-powered apps can be used individually or combined together to achieve efficiency gains across your mine-to-market value chain.

One app

Optimize Individual Processes

Connect apps together

Optimize your Entire Value Chain

Discover our Case Studies

STOCKPILE: Prevent 20k Tonnes of Ore Deviation

Using Stockpile to map dump and load deviation events, ensuring 20,000 tonnes of ore was not lost

THICKENER: Reduce Stoppages to Save $1-3M

Reduce stoppage events on Thickener saving $1-3m per year in maintenance and improving water recovery

LEACHING: Reduce Acid Consumption by 5-8%

A case study in reducing fines, acid consumption and improving copper recovery

STOCKPILE: Improve Accuracy by 32.7%

3D Stockpile outperforms the weighted average model with Fe accuracy improved by 32.7%

GRINDING: Increase Mill Throughput by 1%

A case study in increasing Grinding Circuit throughput and reducing mill stoppages

FLOTATION: Increase Metal Recovery by 3%

Achieve a stable Flotation circuit by maximizing recovery per cell

SX: Improve Copper Mass Transfer by 3%

A case study in improving solvent extraction circuit stability to increase copper mass transfer by 3%

STOCKPILE: Identify 100k Tonnes of Waste in the RoM

FMS data quality management was able to detect 100,000 tonnes of waste dumped in the wrong location

THICKENER: Decrease Flocculant usage by 16%

Stabilize Thickener’s process to increase underflow % of solids while reducing flocculant by 16% & rake torque by 18%

FLOTATION: Increase $8M with Metal Recovery

A case study in real-time feedback of flotation kinetics to potentially increase metal recovery in 2-3% ($8M)

Companies We Work With

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